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What Is Clean
Room?
A cleanroom is a controlled
environment where products are manufactured. It is a room in which
the concentration of airborne particles is controlled to specified
limits. Eliminating sub-micron airborne contamination is really a
process of control. These contaminants are generated by people,
process, facilities and equipment. They must be continually removed
from the air. The level to which these particles need to be removed
depends upon the standards required. The most frequently used
standard is the Federal Standard
209E.
Also See
ISO 14644-1 Clean room
standards
BS 5295 clean room
standards
The 209E is a document that
establishes standard classes of air cleanliness for airborne
particulate levels in cleanrooms and clean zones. Strict rules and
procedures are followed to prevent contamination of the
product.
The only way to control
contamination is to control the total environment. Air flow rates
and direction, pressurization, temperature, humidity and
specialized filtration all need to be tightly controlled. And the
sources of these particles need to controlled or eliminated
whenever possible. There is more to a clean room than air filters.
Cleanrooms are planned and manufactured using strict protocol and
methods. They are frequently found in electronics, pharmaceutical,
biopharmaceutical, medical device industries and other critical
manufacturing environments.
It only takes a quick monitor of
the air in a cleanroom compared to a typical office building to see
the difference. Typical office building air contains from 500,000
to 1,000,000 particles (0.5 microns or larger) per cubic foot of
air. A Class 100 cleanroom is designed to never allow more than 100
particles (0.5 microns or larger) per cubic foot of air. Class 1000
and Class 10,000 cleanrooms are designed to limit particles to 1000
and 10,000 respectively. A human hair is about 75-100 microns in
diameter. A particle 200 times smaller (0.5 micron) than the human
hair can cause major disaster in a cleanroom. Contamination can
lead to expensive downtime and increased production costs.
Once a cleanroom is built it must
be maintained and cleaned to the same high standards. This handbook
has been prepared to give professional cleaning staff information
about how to clean the cleanroom and What Is
Contimination?
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What Is
Contamination?
Source Of
Contaamination.
Key Elements
Of Contamination Control.
Cleaning
Process For Cleanrooms.
General Cleanroom
Regulations.